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Zoho implementation for Mining and Metals

Zoho for mining, metals and heavy industry: customers, contracts, material tracking, equipment and compliance.

Business process workflow

How mining and metals work flows in Zoho

Manage buyers, contracts, material movement, equipment maintenance and compliance records.

Common problems we fix

  • Material movement is recorded on paper
  • Equipment maintenance is reactive
  • Contract pricing is complex

The process, step by step

  1. 1

    Buyer and contract

    Buyers, pricing and contracts.

  2. 2

    Order

    Orders and delivery schedules.

  3. 3

    Material tracking

    Grades, weights and movement.

  4. 4

    Equipment maintenance

    Preventive schedules and breakdowns.

  5. 5

    Compliance

    Permits and reports.

  6. 6

    Invoicing

    Weight-based invoices.

Entity diagram: the data behind mining and metals in Zoho

Each box is a record type, coloured by the Zoho app that holds it, with its key fields. Lines show how records connect, so a customer, an order and an invoice stay linked instead of being retyped. We refine this model with you during discovery.

places (1:N)drawn from (N:N)shipped by (1:N)moves (N:N)billed by (1:N)CustomerCRMNameContractCredit termsSales OrderInventoryOrder noGradeStatusStock LotInventoryLotGradeYardDispatchCreatorTripVehicleWeightEquipmentFSMAsset tagHoursStatusInvoiceBooksInvoice noQuantityDue date
  • Zoho CRM
  • Zoho Inventory
  • Zoho Creator
  • Zoho FSM
  • Zoho Books
Read the relationships as text
  • Customer places Sales Order (1:N)
  • Sales Order drawn from Stock Lot (N:N)
  • Sales Order shipped by Dispatch (1:N)
  • Equipment moves Dispatch (N:N)
  • Sales Order billed by Invoice (1:N)

Department by department

How every department of a mining and metals business works in Zoho

A mining or metals company plans what to dig, runs the pit, processes ore into concentrate or metal, keeps a heavy fleet running and sells by grade and weight. In Zoho sales, mine planning, pit operations, the plant and lab, maintenance, stores, accounts and HR share one record for each block, stockpile, lot and contract, so tonnes and grades are traced from face to invoice.

How the departments hand work to each other

Each arrow is a handover. Because every team works on the same Zoho records, the next department picks up the work without re-entering it.

  1. 1Sales and Contracts to Processing Plant and Lab: Lifting plan with grade and tonnage per lot
  2. 2Sales and Contracts to Finance and Accounts: Contract prices and final assay adjustments for invoicing
  3. 3Mine Planning and Geology to Mine Operations: Approved monthly plan with blocks and targets
  4. 4Mine Operations to Processing Plant and Lab: Ore delivered to the crusher and stockpile balances
  5. 5Mine Operations to Fleet and Plant Maintenance: Equipment breakdowns and hours run
  6. 6Processing Plant and Lab to Sales and Contracts: Despatched lots with assay and weights
  7. 7Processing Plant and Lab to Finance and Accounts: Weighbridge tickets for invoicing
  8. 8Fleet and Plant Maintenance to Procurement and Stores: Spare part requests and critical spares list
  9. 9Fleet and Plant Maintenance to Mine Operations: Equipment available for the next shift
  10. 10Procurement and Stores to Finance and Accounts: Goods receipts for vendor bill matching
  11. 11Finance and Accounts to Management and Reporting: Monthly results and cost per tonne
  12. 12HR and Payroll to Finance and Accounts: Payroll summary for posting
  13. 13HR and Payroll to Mine Operations: Certified manpower by shift
  14. 14Management and Reporting to Mine Planning and Geology: Production targets for the next period

Each department in detail

Open a department to see its workflow, its own entity diagram, who does the work, what needs approval, the reports it watches and what it hands over.

Sales and ContractsSells ore, concentrate or metal to buyers on grade-based contracts and schedules lifting against each contract.

Workflow

  1. 1

    Manage buyer enquiries

    Enquiries from steel plants, smelters, traders and tenders are logged in Zoho CRM with product, grade range and quantity.

  2. 2

    Agree contract terms

    Contracts record base price, grade bonus and penalty table, moisture limits, quantity and delivery schedule.

  3. 3

    Plan liftings

    Monthly lifting plans set the lots, rakes, trucks or vessels for each contract.

  4. 4

    Final price on assay

    Provisional invoices are settled to a final price once the agreed lab or umpire assay is in.

Entity diagram: Sales and Contracts

The records this team creates and updates, their key fields, and how they link.

signs (1:N)scheduled in (1:N)settled by (1:1)BuyerCRMNameLicence noCredit limitSales ContractContractsGrade specQuantity MTBase priceLifting PlanCreatorMonthLotModePrice AdjustmentCreatorAssay resultBonusPenalty
  • Zoho CRM
  • Zoho Contracts
  • Zoho Creator
Read the relationships as text
  • Buyer signs Sales Contract (1:N)
  • Sales Contract scheduled in Lifting Plan (1:N)
  • Lifting Plan settled by Price Adjustment (1:1)
Who does the work
  • Sales manager
  • Contracts executive
  • Commercial head
Approvals and controls
  • Prices below the floor price or changes to the penalty table need the commercial head
  • No lifting is released for buyers over their credit limit without finance approval
Reports they watch
  • Contracted versus lifted tonnes by buyer
  • Average realised price by grade
  • Bonus and penalty paid by contract
Hands over to
  • Processing Plant and Lab: Lifting plan with grade and tonnage per lot
  • Finance and Accounts: Contract prices and final assay adjustments for invoicing
Mine Planning and GeologyModels the deposit, plans which blocks to mine and blend, and checks that mining follows the approved plan.

Workflow

  1. 1

    Record drilling and assays

    Exploration and blast hole samples are logged with location, depth and assay results.

  2. 2

    Define blocks

    Mining blocks are set up with estimated tonnes, grade and strip ratio.

  3. 3

    Make the monthly plan

    Blocks to mine are chosen to meet sales grades and plant feed, with ore and waste targets per bench.

  4. 4

    Reconcile plan against actual

    Tonnes and grades mined are compared with the plan and the block model each month.

Entity diagram: Mine Planning and Geology

The records this team creates and updates, their key fields, and how they link.

sampled by (1:N)includes (N:N)Mining BlockCreatorBlock IDEst tonnesEst gradeDrill SampleCreatorHole IDDepthAssayMine PlanCreatorMonthOre targetWaste target
  • Zoho Creator
Read the relationships as text
  • Mining Block sampled by Drill Sample (1:N)
  • Mine Plan includes Mining Block (N:N)
Who does the work
  • Mine planner
  • Geologist
  • Chief mining engineer
Approvals and controls
  • The monthly mine plan is approved by the chief mining engineer
  • Mining outside approved blocks is not allowed without a plan change
Reports they watch
  • Plan versus actual tonnes and grade
  • Strip ratio by month
  • Ore reserves remaining by pit
Hands over to
  • Mine Operations: Approved monthly plan with blocks and targets
Zoho apps for this team:Zoho CreatorZoho Analytics
Mine OperationsDrills, blasts, loads and hauls ore and waste safely to plan, and records every trip and stockpile.

Workflow

  1. 1

    Plan the shift

    Shift supervisors assign excavators, dumpers and crews to blocks and benches.

  2. 2

    Record blasts

    Each blast records holes, explosives used, block and safety clearance.

  3. 3

    Log haul trips

    Trips from face to crusher, stockpile or dump are logged by truck with weighbridge or estimated tonnes.

  4. 4

    Manage stockpiles

    Ore stockpiles are tracked by grade band and tonnes, ready for blending.

  5. 5

    Report safety

    Incidents, near misses and toolbox talks are recorded each shift.

Entity diagram: Mine Operations

The records this team creates and updates, their key fields, and how they link.

includes (1:N)records (1:N)adds to (N:N)Shift ReportCreatorDateShiftSupervisorBlast RecordCreatorBlock IDExplosive kgCleared byHaul TripCreatorTruckDestinationTonnesStockpileCreatorGrade bandTonnesLocation
  • Zoho Creator
Read the relationships as text
  • Shift Report includes Blast Record (1:N)
  • Shift Report records Haul Trip (1:N)
  • Haul Trip adds to Stockpile (N:N)
Who does the work
  • Mine manager
  • Shift supervisor
  • Blaster
  • Safety officer
Approvals and controls
  • Blasts proceed only after the safety officer clears the area
  • Explosive issues are matched to the blast record by the magazine keeper
Reports they watch
  • Ore and waste moved per shift
  • Trips per truck and cycle time
  • Safety incidents by area
Hands over to
  • Processing Plant and Lab: Ore delivered to the crusher and stockpile balances
  • Fleet and Plant Maintenance: Equipment breakdowns and hours run
Processing Plant and LabCrushes, beneficiates or smelts ore into saleable product, tests every lot, and loads it for despatch.

Workflow

  1. 1

    Record plant feed

    Feed tonnes and grade from each stockpile are recorded per shift.

  2. 2

    Log production

    Product output, recovery and tailings or slag are logged per shift.

  3. 3

    Test samples

    The lab records grade, moisture and size for each lot, and lots are released or held.

  4. 4

    Load and weigh

    Released lots are loaded with weighbridge tickets and sample seals for the buyer.

Entity diagram: Processing Plant and Lab

The records this team creates and updates, their key fields, and how they link.

produces (1:N)tested by (1:1)despatched by (1:N)Production LogCreatorShiftFeed tonnesRecoveryProduct LotInventoryLot noGradeTonnesLab AssayCreatorSample IDFe or metal pctMoistureWeighbridge TicketCreatorVehicleNet weightLot no
  • Zoho Creator
  • Zoho Inventory
Read the relationships as text
  • Production Log produces Product Lot (1:N)
  • Product Lot tested by Lab Assay (1:1)
  • Product Lot despatched by Weighbridge Ticket (1:N)
Who does the work
  • Plant manager
  • Lab chemist
  • Despatch supervisor
Approvals and controls
  • Lots outside contract grade cannot be loaded without the commercial head
  • Re-assays need the lab in-charge
Reports they watch
  • Production and recovery by shift
  • Product stock by grade
  • Despatched tonnes against lifting plan
Hands over to
  • Sales and Contracts: Despatched lots with assay and weights
  • Finance and Accounts: Weighbridge tickets for invoicing
Zoho apps for this team:Zoho CreatorZoho Inventory
Fleet and Plant MaintenanceKeeps excavators, dumpers, drills and plant equipment available through planned and breakdown maintenance.

Workflow

  1. 1

    Track equipment hours

    Hour meter readings and fuel issued are logged for each machine every shift.

  2. 2

    Plan services

    Services fall due by hours run, and job cards are raised ahead of time.

  3. 3

    Repair breakdowns

    Breakdown job cards record the fault, spares used and downtime.

  4. 4

    Review availability

    Availability and cost per hour are reviewed per machine to plan overhauls.

Entity diagram: Fleet and Plant Maintenance

The records this team creates and updates, their key fields, and how they link.

serviced by (1:N)consumes (1:N)EquipmentCreatorMachine noTypeHour meterJob CardCreatorTypeFaultDowntime hrsFuel LogCreatorMachine noLitresDate
  • Zoho Creator
Read the relationships as text
  • Equipment serviced by Job Card (1:N)
  • Equipment consumes Fuel Log (1:N)
Who does the work
  • Maintenance manager
  • Mechanic
  • Electrical engineer
Approvals and controls
  • Major overhauls and outside repairs above a set value need the mine manager
Reports they watch
  • Equipment availability by fleet
  • Fuel per tonne moved
  • Maintenance cost per machine hour
Hands over to
  • Procurement and Stores: Spare part requests and critical spares list
  • Mine Operations: Equipment available for the next shift
Procurement and StoresBuys spares, explosives, fuel, reagents and consumables, and controls stores at the mine and plant.

Workflow

  1. 1

    Raise requisitions

    Requests from maintenance, the mine and the plant are approved and grouped for buying.

  2. 2

    Order from vendors

    Purchase orders go out after quotes are compared on price and delivery.

  3. 3

    Receive and store

    Goods are received with batch details, and explosives go to the licensed magazine register.

  4. 4

    Issue against job

    Stock is issued against job cards or cost centres for cost tracking.

Entity diagram: Procurement and Stores

The records this team creates and updates, their key fields, and how they link.

ordered in (N:N)replenishes (N:N)records (1:N)RequisitionCreatorItemQtyCost centrePurchase OrderInventoryPO noVendorDue dateStock ItemInventoryItemBinReorder levelMagazine RegisterCreatorExplosiveReceivedIssued
  • Zoho Creator
  • Zoho Inventory
Read the relationships as text
  • Requisition ordered in Purchase Order (N:N)
  • Purchase Order replenishes Stock Item (N:N)
  • Purchase Order records Magazine Register (1:N)
Who does the work
  • Purchase officer
  • Storekeeper
  • Magazine keeper
Approvals and controls
  • Purchase orders above the set value need the general manager
  • Explosive issues need a signed requisition from the blaster
Reports they watch
  • Stock below reorder level
  • Consumption by cost centre
  • Explosive stock and reconciliation
Hands over to
  • Finance and Accounts: Goods receipts for vendor bill matching
Zoho apps for this team:Zoho CreatorZoho InventoryZoho Books
Finance and AccountsInvoices by weight and assay, tracks cost per tonne, pays vendors and royalties, and closes the books.

Workflow

  1. 1

    Invoice despatches

    Provisional invoices are raised on weighbridge weights, then adjusted for final assay with GST in India or VAT where it applies.

  2. 2

    Pay royalties and levies

    Royalties and statutory levies per tonne despatched are calculated and paid.

  3. 3

    Pay vendors and contractors

    Mining contractors are paid on measured tonnes and vendors on matched bills.

  4. 4

    Track cost per tonne

    Fuel, explosives, spares, labour and contractor costs are rolled up per tonne mined and produced.

Entity diagram: Finance and Accounts

The records this team creates and updates, their key fields, and how they link.

triggers (N:N)adds to (N:N)compared with (N:N)Sales InvoiceBooksInvoice noTonnesFinal priceRoyaltyBooksPeriodTonnesAmountContractor BillBooksContractorTonnesAmountCost SheetAnalyticsMonthCost per tonneArea
  • Zoho Books
  • Zoho Analytics
Read the relationships as text
  • Sales Invoice triggers Royalty (N:N)
  • Contractor Bill adds to Cost Sheet (N:N)
  • Sales Invoice compared with Cost Sheet (N:N)
Who does the work
  • Accountant
  • Finance manager
  • CFO
Approvals and controls
  • Contractor bills need measured tonnes certified by the mine manager
  • Payments above a set value need two approvers
Reports they watch
  • Cost per tonne by area
  • Royalty paid against tonnes despatched
  • Receivables by buyer
Hands over to
  • Management and Reporting: Monthly results and cost per tonne
Zoho apps for this team:Zoho BooksZoho CreatorZoho Analytics
HR and PayrollHires and certifies miners and operators, runs shift attendance and pays wages and allowances.

Workflow

  1. 1

    Hire and certify

    Operators, blasters and supervisors are hired, with statutory certificates and medical fitness recorded.

  2. 2

    Train for safety

    Induction and refresher training are recorded, with reminders before they lapse.

  3. 3

    Track shift attendance

    Attendance by shift and section, including contract labour, is captured.

  4. 4

    Run payroll

    Wages, shift and underground allowances and statutory deductions run in Zoho Payroll where it is available or your local provider.

Entity diagram: HR and Payroll

The records this team creates and updates, their key fields, and how they link.

holds (1:N)records (1:N)feeds (N:N)EmployeePeopleEmployee IDSectionTradeCertificatePeopleTypeNumberExpiryAttendancePeopleDateShiftHoursPayslipPayrollMonthGrossNet pay
  • Zoho People
  • Zoho Payroll
Read the relationships as text
  • Employee holds Certificate (1:N)
  • Employee records Attendance (1:N)
  • Attendance feeds Payslip (N:N)
Who does the work
  • HR officer
  • Payroll officer
  • HR manager
Approvals and controls
  • Workers with lapsed certificates or medicals are not rostered until renewed
Reports they watch
  • Headcount by section and shift
  • Certificates expiring
  • Overtime cost
Hands over to
  • Finance and Accounts: Payroll summary for posting
  • Mine Operations: Certified manpower by shift
Management and ReportingShows leadership tonnes, grades, costs, safety and sales in one view, every day.

Workflow

  1. 1

    Connect the data

    Zoho Analytics joins Creator, Inventory, CRM, Books and People data.

  2. 2

    Daily production dashboard

    Ore mined, plant output, despatches and equipment availability from yesterday.

  3. 3

    Monthly review

    Plan against actual, cost per tonne, realised price and safety are reviewed monthly.

  4. 4

    Exception alerts

    Low availability, grade misses and safety incidents alert the general manager.

Entity diagram: Management and Reporting

The records this team creates and updates, their key fields, and how they link.

shows (N:N)triggers (1:N)KPIAnalyticsNameTargetActualDashboardAnalyticsAudienceRefreshOwnerAlertFlowTriggerRecipientChannel
  • Zoho Analytics
  • Zoho Flow
Read the relationships as text
  • Dashboard shows KPI (N:N)
  • KPI triggers Alert (1:N)
Who does the work
  • Managing director
  • General manager
Approvals and controls
  • Annual production and cost targets are set by leadership
Reports they watch
  • Production against plan
  • Cost per tonne trend
  • Safety performance
Hands over to
  • Mine Planning and Geology: Production targets for the next period
Zoho apps for this team:Zoho AnalyticsZoho FlowZoho Cliq

What to expect when you start

A typical plan for a focused project of one to three apps. Larger scope or messy data takes longer; we confirm the timeline after discovery.

  1. Week 1 to 2

    Map and agree

    We walk through your mining and metals process from "Buyer and contract" to "Invoicing", list the records and fields you really need, and agree the scope.

  2. Week 3 to 4

    Build the core

    We configure Zoho CRM and Zoho Sign with your stages, roles, approvals and templates.

  3. Week 5 to 6

    Connect and migrate

    We clean and import your data, connect email, payments or other tools, and build the reports you will use every week.

  4. Week 7 to 8

    Test and go live

    Your team tests with real cases, we train each role, and we cut over with a checklist.

Mistakes to avoid

  • Copying the old spreadsheet column for column. Keep only the fields that help someone decide or act.
  • Leaving out exceptions such as returns, changes and cancellations. Model them early so the team does not work around the system.
  • No owner per stage. Name one person for "Buyer and contract" and one for "Invoicing".
  • Going live without checking reports against numbers you already trust.

A good first win

Start with the problem that hurts most: Material movement is recorded on paper. Fixing one visible problem in the first month builds trust and adoption for everything after it.

What you can measure

  • Delivery on time
  • Equipment downtime
  • Invoice accuracy

Questions about Zoho for mining and metals

Which Zoho apps suit mining and metals businesses?

A typical mining and metals setup uses Zoho CRM, Zoho Sign, Zoho Inventory, Zoho Creator, Zoho FSM, Zoho Vault, Zoho Books. We confirm the exact apps after mapping your own process in a discovery call.

How does the business process flow in Zoho for mining and metals?

1. Buyer and contract; 2. Order; 3. Material tracking; 4. Equipment maintenance; 5. Compliance; 6. Invoicing.

Which departments does a Zoho setup for mining and metals cover?

A full setup covers Sales and Contracts, Mine Planning and Geology, Mine Operations, Processing Plant and Lab, Fleet and Plant Maintenance, Procurement and Stores, Finance and Accounts, HR and Payroll, Management and Reporting. Each department works in its own Zoho screens, but they share the same customer, order and finance records, so work moves from one team to the next without being retyped.

Zoho apps we set up for mining and metals

  • Zoho CRM
  • Zoho Inventory
  • Zoho Creator
  • Zoho Books

Not sure which apps fit your business? Book a free 30-minute call or see all Zoho products we implement

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