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Zoho implementation for Glass and Aluminium Fabrication

Zoho for glass and aluminium fabrication: quote, measure, fabricate, install and bill glass and aluminium jobs with materials tracked per site.

Business process workflow

How glass and aluminium fabrication work flows in Zoho

Quote, measure, fabricate, install and bill glass and aluminium jobs with materials tracked per site.

Common problems we fix

  • Site measurements and quotes are slow
  • Offcuts and wastage are not tracked
  • Installation schedules clash

The process, step by step

  1. 1

    Enquiry and site visit

    Capture leads and book measurement.

  2. 2

    Quote

    Measurements to priced quote.

  3. 3

    Materials

    Profiles, glass and hardware stock.

  4. 4

    Fabrication

    Job cards and stages.

  5. 5

    Installation

    Crews and site schedule.

  6. 6

    Billing

    Advance and final invoices.

Department by department

How every department of a glass and aluminium fabrication business works in Zoho

A glass and aluminium fabricator runs estimation, shop drawings, procurement, fabrication, site installation, accounts and HR around one job and its window marks. In Zoho each mark carries its size, glass, cutting list, inspection and install status, so the factory and the site work from the same schedule.

How the departments hand work to each other

Each arrow is a handover. Because every team works on the same Zoho records, the next department picks up the work without re-entering it.

  1. 1Sales and Estimation to Design and Shop Drawings: Confirmed order with opening schedule and specs
  2. 2Sales and Estimation to Finance and Accounts: Order value, advance and payment terms
  3. 3Design and Shop Drawings to Procurement and Stores: Glass order lines and hardware lists
  4. 4Design and Shop Drawings to Fabrication and Quality: Approved cutting lists by mark
  5. 5Procurement and Stores to Fabrication and Quality: Profiles, hardware and glass ready for the job
  6. 6Procurement and Stores to Finance and Accounts: Goods receipts for supplier bills
  7. 7Fabrication and Quality to Site Installation: Dispatched units by mark and floor
  8. 8Fabrication and Quality to Finance and Accounts: Dispatched quantities for billing
  9. 9Site Installation to Finance and Accounts: Installed and certified quantities for progress billing
  10. 10Finance and Accounts to Management and Reporting: Job margins and cash position
  11. 11HR and Payroll to Finance and Accounts: Payroll summary by job
  12. 12Management and Reporting to Sales and Estimation: Pricing and target segments
  13. 13Management and Reporting to Fabrication and Quality: Capacity and priority decisions

Each department in detail

Open a department to see its workflow, its own entity diagram, who does the work, what needs approval, the reports it watches and what it hands over.

Sales and EstimationWins window, door, partition and facade jobs from homeowners, builders and contractors with accurate per-unit and per-square-metre pricing.

Workflow

  1. 1

    Capture project enquiries

    Enquiries from builders, architects, contractors and homeowners are logged with project type, city and drawings.

  2. 2

    Take off quantities

    Estimators list each opening or facade panel with size, system, glass type and finish from the drawings.

  3. 3

    Price the schedule

    Profiles, glass, hardware, fabrication and installation are priced per unit or square metre, with margin added.

  4. 4

    Send quote and revise

    The quote with a window schedule and specs goes out, and revisions are tracked by version.

  5. 5

    Confirm order and advance

    The signed order and advance release the job to shop drawings.

Entity diagram: Sales and Estimation

The records this team creates and updates, their key fields, and how they link.

measured in (1:N)priced in (1:N)becomes (1:1)Project EnquiryCRMBuilderProject typeCityOpening ScheduleCreatorMarkSizeSystemGlassEstimateCreatorVersionRate per sqmTotalJob OrderCRMJob noAdvanceTarget date
  • Zoho CRM
  • Zoho Creator
Read the relationships as text
  • Project Enquiry measured in Opening Schedule (1:N)
  • Opening Schedule priced in Estimate (1:N)
  • Estimate becomes Job Order (1:1)
Who does the work
  • Sales engineer
  • Estimator
  • Sales head
Approvals and controls
  • Rates below the minimum per square metre need the sales head
  • Non-standard systems or glass need the design lead to confirm feasibility before quoting
Reports they watch
  • Quotes and win rate by customer type
  • Order book in square metres
  • Quote turnaround time
Hands over to
  • Design and Shop Drawings: Confirmed order with opening schedule and specs
  • Finance and Accounts: Order value, advance and payment terms
Design and Shop DrawingsMeasures site openings and produces approved shop drawings and cutting lists for fabrication.

Workflow

  1. 1

    Take site measurements

    Actual opening sizes are measured on site, since they often differ from architectural drawings.

  2. 2

    Prepare shop drawings

    Elevations, sections and details for each mark are drawn and shared for approval.

  3. 3

    Get approval

    The customer or consultant approves drawings, with each revision recorded.

  4. 4

    Generate cutting lists

    Profile cutting lengths, glass sizes and hardware lists are produced for each mark.

Entity diagram: Design and Shop Drawings

The records this team creates and updates, their key fields, and how they link.

used in (N:N)produces (1:N)produces (1:N)Site MeasurementCreatorMarkWidthHeightShop DrawingWorkDriveDrawing noRevisionStatusCutting ListCreatorProfileLengthQtyGlass Order LineCreatorSizeTypeQty
  • Zoho Creator
  • Zoho WorkDrive
Read the relationships as text
  • Site Measurement used in Shop Drawing (N:N)
  • Shop Drawing produces Cutting List (1:N)
  • Shop Drawing produces Glass Order Line (1:N)
Who does the work
  • Site measurer
  • Design engineer
  • Design lead
Approvals and controls
  • Nothing goes to fabrication until the shop drawing revision is approved
Reports they watch
  • Drawings pending approval
  • Days from order to approved drawings
  • Revisions per job
Hands over to
  • Procurement and Stores: Glass order lines and hardware lists
  • Fabrication and Quality: Approved cutting lists by mark
Procurement and StoresBuys profiles, glass, hardware and sealants and keeps stock and offcuts under control.

Workflow

  1. 1

    Optimise bar cutting

    Cutting lists are grouped to reduce profile wastage, and offcut stock is used first.

  2. 2

    Order glass to size

    Toughened, laminated and double-glazed units are ordered from processors with sizes and marks.

  3. 3

    Order profiles and hardware

    Profiles by system and finish, and hardware by mark, are ordered against the job.

  4. 4

    Receive and check

    Glass is checked for size and defects, and profiles for finish and length, on arrival.

  5. 5

    Track offcuts

    Usable offcuts are recorded by profile and length for future jobs.

Entity diagram: Procurement and Stores

The records this team creates and updates, their key fields, and how they link.

delivers (1:N)delivers (1:N)leaves (1:N)Purchase OrderInventoryPO noSupplierJob noGlass UnitInventoryMarkSizeTypeProfile StockInventoryProfile codeFinishLengthOffcutInventoryProfile codeLengthLocation
  • Zoho Inventory
Read the relationships as text
  • Purchase Order delivers Glass Unit (1:N)
  • Purchase Order delivers Profile Stock (1:N)
  • Profile Stock leaves Offcut (1:N)
Who does the work
  • Purchase executive
  • Storekeeper
Approvals and controls
  • Re-ordering glass due to measurement or cutting errors needs the production manager
Reports they watch
  • Profile wastage percentage by job
  • Glass on order by ETA
  • Offcut stock usable
Hands over to
  • Fabrication and Quality: Profiles, hardware and glass ready for the job
  • Finance and Accounts: Goods receipts for supplier bills
Zoho apps for this team:Zoho CreatorZoho InventoryZoho Books
Fabrication and QualityCuts, machines, assembles and glazes units to drawing, and checks every unit before dispatch.

Workflow

  1. 1

    Plan the shop load

    Jobs are scheduled on cutting, machining and assembly lines by target date.

  2. 2

    Cut and machine

    Profiles are cut and machined to the cutting list, with each batch marked against the job.

  3. 3

    Assemble and glaze

    Frames and sashes are assembled, hardware fitted and glass installed by mark.

  4. 4

    Inspect each unit

    Size, squareness, operation and sealing are checked and recorded per unit with photos.

  5. 5

    Pack and dispatch

    Units are protected, labelled by mark and floor, and dispatched to site.

Entity diagram: Fabrication and Quality

The records this team creates and updates, their key fields, and how they link.

includes (1:N)checked by (1:1)carries (N:N)Fab JobCreatorJob noLineTarget dateUnitCreatorMarkStageStatusUnit InspectionCreatorMarkChecksResultDispatch NoteInventoryDN noMarksVehicle
  • Zoho Creator
  • Zoho Inventory
Read the relationships as text
  • Fab Job includes Unit (1:N)
  • Unit checked by Unit Inspection (1:1)
  • Dispatch Note carries Unit (N:N)
Who does the work
  • Fabricator
  • Glazier
  • QC inspector
  • Production manager
Approvals and controls
  • Units failing inspection cannot be dispatched until rework is checked
Reports they watch
  • Units fabricated per day
  • First pass inspection rate
  • Jobs behind schedule
Hands over to
  • Site Installation: Dispatched units by mark and floor
  • Finance and Accounts: Dispatched quantities for billing
Site InstallationInstalls units on site, seals them, gets them signed off and closes snags.

Workflow

  1. 1

    Plan site work

    Install crews are scheduled by site readiness, floor and crane or scaffold availability.

  2. 2

    Install and anchor

    Units are fixed, anchored and sealed, with progress logged by mark and floor.

  3. 3

    Water test and snag

    Water tests and snag walks are recorded with photos.

  4. 4

    Get handover sign-off

    The customer or site engineer signs installed marks as complete.

Entity diagram: Site Installation

The records this team creates and updates, their key fields, and how they link.

updates (1:N)may raise (1:N)closes with (1:N)Install VisitFSMSiteCrewDateInstall ProgressCreatorFloorMarks donePendingSnagCreatorMarkIssueClosed onHandover CertSignMarksSigned byDate
  • Zoho FSM
  • Zoho Creator
  • Zoho Sign
Read the relationships as text
  • Install Visit updates Install Progress (1:N)
  • Install Progress may raise Snag (1:N)
  • Install Progress closes with Handover Cert (1:N)
Who does the work
  • Installer
  • Site supervisor
  • Projects manager
Approvals and controls
  • Work at height needs a permit and harness check before starting
Reports they watch
  • Square metres installed per week
  • Open snags by site
  • Sites waiting on readiness
Hands over to
  • Finance and Accounts: Installed and certified quantities for progress billing
Finance and AccountsBills advances, deliveries and installation progress, collects retention and pays suppliers.

Workflow

  1. 1

    Bill by stage

    Advance, supply and installation invoices are raised by measured or certified quantity, with GST in India or VAT in the UAE and UK.

  2. 2

    Track retention

    Retention held by builders is tracked until release after the defects period.

  3. 3

    Collect and chase

    Statements and reminders go to builders and homeowners for each stage.

  4. 4

    Pay suppliers

    Glass, profile and hardware bills are matched to POs and receipts.

  5. 5

    Report job margin

    Revenue per job is compared with material, wastage, labour and installation cost.

Entity diagram: Finance and Accounts

The records this team creates and updates, their key fields, and how they link.

holds back (1:N)feeds (N:N)costs (N:N)Stage InvoiceBooksJob noStageAmountRetentionCreatorJob noHeldRelease dateSupplier BillBooksBill noPO noAmountJob MarginAnalyticsJob noRevenueCost
  • Zoho Books
  • Zoho Creator
  • Zoho Analytics
Read the relationships as text
  • Stage Invoice holds back Retention (1:N)
  • Stage Invoice feeds Job Margin (N:N)
  • Supplier Bill costs Job Margin (N:N)
Who does the work
  • Accountant
  • Collections executive
  • Finance manager
Approvals and controls
  • Payments above a set amount need two approvers
  • Retention write-offs need the finance manager
Reports they watch
  • Receivables and retention by builder
  • Job margin versus estimate
  • Cash flow forecast
Hands over to
  • Management and Reporting: Job margins and cash position
HR and PayrollHires fabricators and installers, manages shop and site attendance, and pays wages and overtime.

Workflow

  1. 1

    Hire skilled trades

    Openings for fabricators, glaziers and installers are tracked with trade tests.

  2. 2

    Train for safety

    Glass handling, machine safety and work at height training are recorded.

  3. 3

    Track shop and site attendance

    Attendance is marked at the factory or at site, with overtime recorded.

  4. 4

    Run payroll

    Wages and overtime go through Zoho Payroll where it is available, or your local payroll provider.

Entity diagram: HR and Payroll

The records this team creates and updates, their key fields, and how they link.

completes (1:N)records (1:N)feeds (N:N)EmployeePeopleEmployee IDTradeLocationTraining RecordLearnCourseCompletedExpiryAttendancePeopleDateLocationOvertimePayslipPayrollMonthGrossOvertime
  • Zoho People
  • Zoho Learn
  • Zoho Payroll
Read the relationships as text
  • Employee completes Training Record (1:N)
  • Employee records Attendance (1:N)
  • Attendance feeds Payslip (N:N)
Who does the work
  • HR executive
  • HR manager
Approvals and controls
  • Installers without valid height training cannot be scheduled for high-rise work
Reports they watch
  • Headcount by trade
  • Overtime by line and site
  • Training due
Hands over to
  • Finance and Accounts: Payroll summary by job
Management and ReportingGives owners one view of orders, factory output, site progress, wastage and margin.

Workflow

  1. 1

    Combine job data

    Zoho Analytics pulls CRM, Creator, Inventory, FSM and Books into one model by job.

  2. 2

    Weekly production and site review

    Units made, dispatched and installed are reviewed against target dates.

  3. 3

    Monthly margin review

    Margin, wastage and receivables by job and customer are reviewed.

  4. 4

    Act on exceptions

    Alerts for late jobs, high wastage and overdue payments go to owners.

Entity diagram: Management and Reporting

The records this team creates and updates, their key fields, and how they link.

shows (N:N)triggers (1:N)KPIAnalyticsNameTargetActualDashboardAnalyticsAudienceRefreshOwnerAlertFlowTriggerRecipientChannel
  • Zoho Analytics
  • Zoho Flow
Read the relationships as text
  • Dashboard shows KPI (N:N)
  • KPI triggers Alert (1:N)
Who does the work
  • Managing director
  • Operations head
Approvals and controls
  • Rate lists and system choices are approved by management
Reports they watch
  • Order book in square metres
  • On-time completion by job
  • Margin and wastage by job
Hands over to
  • Sales and Estimation: Pricing and target segments
  • Fabrication and Quality: Capacity and priority decisions

What to expect when you start

A typical plan for a focused project of one to three apps. Larger scope or messy data takes longer; we confirm the timeline after discovery.

  1. Week 1 to 2

    Map and agree

    We walk through your glass and aluminium fabrication process from "Enquiry and site visit" to "Billing", list the records and fields you really need, and agree the scope.

  2. Week 3 to 4

    Build the core

    We configure Zoho CRM and Zoho FSM with your stages, roles, approvals and templates.

  3. Week 5 to 6

    Connect and migrate

    We clean and import your data, connect email, payments or other tools, and build the reports you will use every week.

  4. Week 7 to 8

    Test and go live

    Your team tests with real cases, we train each role, and we cut over with a checklist.

Mistakes to avoid

  • Copying the old spreadsheet column for column. Keep only the fields that help someone decide or act.
  • Leaving out exceptions such as returns, changes and cancellations. Model them early so the team does not work around the system.
  • No owner per stage. Name one person for "Enquiry and site visit" and one for "Billing".
  • Going live without checking reports against numbers you already trust.

A good first win

Start with the problem that hurts most: Site measurements and quotes are slow. Fixing one visible problem in the first month builds trust and adoption for everything after it.

What you can measure

  • Quote turnaround
  • Wastage %
  • On-time installation

Questions about Zoho for glass and aluminium fabrication

Which Zoho apps suit glass and aluminium fabrication businesses?

A typical glass and aluminium fabrication setup uses Zoho CRM, Zoho FSM, Zoho Creator, Zoho Inventory, Zoho Projects, Zoho Books. We confirm the exact apps after mapping your own process in a discovery call.

How does the business process flow in Zoho for glass and aluminium fabrication?

1. Enquiry and site visit; 2. Quote; 3. Materials; 4. Fabrication; 5. Installation; 6. Billing.

Which departments does a Zoho setup for glass and aluminium fabrication cover?

A full setup covers Sales and Estimation, Design and Shop Drawings, Procurement and Stores, Fabrication and Quality, Site Installation, Finance and Accounts, HR and Payroll, Management and Reporting. Each department works in its own Zoho screens, but they share the same customer, order and finance records, so work moves from one team to the next without being retyped.

Zoho apps we set up for glass and aluminium fabrication

  • Zoho CRM
  • Zoho Creator
  • Zoho Inventory
  • Zoho Books

Not sure which apps fit your business? Book a free 30-minute call or see all Zoho products we implement

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